Compressor PM Checklist Data Imported into Mechanic’s Mate CMMS |
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visit homepage: Mechanic's Mate Maintenance Management System Software |
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| Task ID | Task Category | Task Name | Procedure |
| COMP-001 | Inspection | Overall Visual Inspection | Complete overall visual inspection to be sure all equipment is operating and safety systems are in place. |
| COMP-002 | Safety | Tank Purge | Drain moisture from tank, check low pressure cut-in; while draining, check discharge for indication of interior corrosion. Check traps for proper operation. |
| COMP-003 | Inspection | Safety Relief Valves | Check operation of high pressure safety relief valve. Check operation of all safety relief valves. |
| COMP-004 | Inspection | Air Filter | Check and clean or replace air intake filter as necessary. |
| COMP-005 | Inspection | Belts | Check tension, condition and alignment of belts. Adjust/replace as necessary. Replace dual belts as a set. |
| COMP-006 | Inspection | Operation Check | Perform operation check of compressor system and adjust as required. |
| COMP-007 | Cleaning | Cleaning | Clean and degrease the compressor cooling fins. Clean exterior of compressor, motor & surrounding area. |
| COMP-008 | Inspection | Motor Inspection | Check motor operation for excessive vibration, noise & overheating. |
| COMP-009 | Inspection | Compressor Run Time Check | Record compressor run times. Monitor operation for run time variance from trended norms. |
| COMP-010 | Inspection | Dryers | Check dryers for proper function. |
| COMP-011 | Inspection | Leakage Assessment | Look for and report any system leakages. |
| COMP-012 | Inspection | Lubrication Check | Check oil level and note color. Have oil samples analyzed to spot problems with oxidation and wear. |
| COMP-013 | Inspection | Pressure Reducing Check | Record pressure reducing valve settings and adjust as required. |
| COMP-014 | Inspection | Temperature Check | Verify operating temperature is per manufacturer specification. |
| COMP-015 | Cleaning | Traps | Clean oil/water traps. |
| COMP-016 | Inspection | Ventilation Check | Make sure proper ventilation is available for compressor and inlet. |
| COMP-017 | Inspection | Pressure Controls Check | Check operation of the cut-in and cut-out pressure controls. |
| COMP-018 | Inspection | Alignment Check | Check sheave alignment and level of shafts. |
| COMP-019 | Inspection | Control Check | Ensure that lead/lag/sequencing controls are operating compressors efficiently. |
| COMP-020 | Lubrication | Oil Change | Replace Compressor Oil, resume operation and check oil for proper oil level and pressure. |
| COMP-021 | Lubrication | Oil Filter Change | Change oil filter. After replacement, check for leaks. |
| COMP-022 | Inspection | Unloader Valve Check | Check operation of unloader and check valves. |
| COMP-023 | Inspection | Valve Assembly Checks | Check operation of all valve assemblies as required. |
| COMP-024 | Inspection | Coalescent Filters | Change coalescent filters as required. |
| COMP-025 | Lubrication | Motor Lubrication | Lubricate motor per manufacturer's specification. Do not over-grease. Use only the specifed type. |
| COMP-026 | Inspection | Overall Visual Inspection | Complete overall visual inspection to be sure all equipment is operating and safety systems are in place. |